When you are considering printing a custom design on a garment, dye-sublimation printing is one of the most popular options. This indirect printing process is fast, cheap, and allows you to customize a design. But what is the process? And how does it differ from other printing methods? Here’s an overview. Read on to learn more about sublimation printing. And make sure to check out our video tutorial to see a demonstration of this process!
Dye-sublimation printing is an indirect printing process
Unlike inkjet printing, dye-sublimation prints are permanent, fade-resistant and require no ink drying time. These inks are applied to a donor material, such as a paper, and then heat-cured to transfer the image to the fabric or ceramic product. The resulting print is a permanent image that lasts for many washes. Because this process embeds permanent color in the substrate, it is ideal for small-batch, complex designs, and high-quality textile printing.
Inkjet printing is often a more expensive process, but dye-sublimation allows for lower costs. This indirect printing process uses pigments suspended in a liquid solvent. Dye-sublimation printers can also produce a wide range of substrates, including polyester blends. For polyester blends, Durst provides industrial Dye-sublimation printers. The Rhotex 180 TR combines Durst’s textile print expertise and warrants 24×7 production.
Another example of a sublimation printer is the dye-sub printer. In this method, a polymer or polyester substrate is treated with special dyes that transfer to the surface. The process is commonly used for apparel, signs, banners, and other items with a sublimation-friendly surface. Although the process is technically known as “sublimation printing,” it is more accurately referred to as dye-diffusion. Dye-sub printers are suited for various applications, including ID cards and photographic prints.
In addition to garments, sublimation printing can be used on many other materials, such as paper. However, you must keep in mind that the most common substrate for sublimation printing is polyester. As a result, the inks used for dye-sublimation printing are quite dark and therefore will fade or wash out when used on a natural fiber, such as cotton. You must also consider the fabric’s absorbency and flexibility.
It is cheap
There are many sublimation printers available for purchase online. However, many of these printers have drawbacks. While they may look cheap, they are not refillable. Therefore, those who wish to start a business should buy a printer that can be recharged without hassle. A good option is an Epson ET-4760 printer. The Epson ET-4760 printer comes with a warranty of two years and does not require any consumables.
Since dye-sub uses ink that’s already contained in the fabric, it doesn’t feel like it’s being applied. The colors also barely fade and are resistant to harmful environmental influences. These qualities make it perfect for outdoor use. A final advantage is that the color doesn’t seal the textile, meaning the product retains its breathability. That’s another advantage of sublimation printing. If you’re worried about the cost of sublimation, it’s a good option.
A good printer for sublimation printing is relatively inexpensive, but it still requires specialized ink. The cost of a high-quality sublimation printer may exceed that of a regular inkjet printer, but that’s okay because it can take up to six months to finish one project. And you can always buy more as needed. But don’t forget to buy extra ink to keep your business running. There are plenty of low-cost sublimation printers on the market today.
It is fast
Sublimation printing is one of the fastest ways to produce customized items. It is simple to use and requires only a few materials, including sublimation ink, a sublimation paper blank, a heat press and a wrap. Graphic software is required to design the product. Once the design is complete, the sublimation process begins. In as little as 10 minutes, a product can be completed and ready to ship.
The best part about sublimation printing is that the printed component will not crack, peel, or wear. It will last for many washes and is resistant to harmful environmental influences, including UV radiation. This makes it a great option for apparel and other products that require frequent washing. You can use sublimation printing for a wide range of products, from T-shirts to tablecloths to custom tents. You can even print on glass, but you’ll have to exercise caution – the heat press can break glass. A heat press pad can help prevent this from happening.
Once you’ve created your custom snapback design, it’s time to prepare the heat press. Make sure you mirror the image on the sublimation paper before placing it in the heat press. It’s also important to make sure that the design is aligned properly on the notepad. Place the notepad on the heat press’s bottom platen. Close the lid of the machine and allow the sublimation paper to preheat. Then, insert the printed notepad onto the heat press and let it work for about 60 seconds.
It allows customization
As the name suggests, sublimation printing is the process of applying dyes to a product using a high-temperature liquid. As a result, it allows for more customization and detail than traditional printing methods. Sublimation is ideal for products that need a large number of colors and images. It can also be used on different types of surfaces, including soft surfaces such as polyester. Sublimation allows people to bring their designs to life in a fast, convenient, and high-quality manner.
Although primarily used for printing apparel, this process is also useful for a wide variety of other products, including accessories. Poly-coated clothing is ideal for sublimation printing, but there are some limitations. Sublimation cannot be used on cotton or natural garments, for instance. To get the best results, you need to make sure that the substrate is made of polyester. It will also not print on fabrics other than polyester.
Starting a sublimation printing business requires some basic equipment, including a computer and design software. Your computer does not need to be the latest model or the most expensive; it just needs to run the software that you’ll use. Common design software programs include Adobe Photoshop, Illustrator, Corel DRAW, and Sawgrass’ CreativeStudio. A lint roller helps remove lint from the surface of the product.
It requires a heat press
To produce quality printing on plastic materials, a sublimation heat press is required. This machine can melt the color onto a substrate and then evaporate it at temperatures of up to 230 degrees Celsius. While the process is faster than other forms of printing, it requires accuracy and close monitoring to create the best quality prints. The quality of sublimated prints is far superior to those from other methods, with impressive DPI and vibrancy.
Once you have your design ready, it’s time to transfer it to your polyester t-shirt. To do this, place it face-down on the fabric and use the heat press to apply the heat. This helps the ink bond with the fabric, making it adhere to the clothing. The next step is to iron the sublimated print. The heat press is usually equipped with a Teflon sheet to prevent the ink from smudging on your t-shirt.
The heat press can cost anywhere from $150 to $500, depending on the size and type of materials you plan to print on. The printing paper alone can cost up to $100 depending on the type of paper and quantity. If you plan to print on many different types of materials, a flatbed heat press is the best choice. However, if you need to print on many different types of materials, such as apparel, you will want to use a 3D vacuum heat press.
It causes random creases in fabrics
Sublimation printing is the process of dyeing and printing a pattern directly on a fabric. Hot air causes the ink to become gaseous and then turn into a solid. This method is best for small batch orders, but there are drawbacks. For example, the dye-sub process cannot print on cotton. Furthermore, it is difficult to print on white fabric, so it’s essential to use a light-colored ink.
If your fabric printer is producing a pattern with spots, it might be due to an improper setup. Make sure your printing head is not overloaded with ink. If it has a plastic film underneath, it may cause the pattern to appear spotty and ragged. You may need to clean it more frequently, or change the ink bottle. However, it’s worth noting that the ink should still be vibrant when you press it on the fabric.
If you want to avoid this problem, pre-shrinking the fabric before applying the sublimation paper will help you avoid the creases. If this doesn’t work, you can also use repositionable spray adhesive to prevent the fabric from shrinking. Make sure you spray it from 12 to 18 inches away. Don’t forget to remove the ‘tacky’ sublimation paper when it’s time to remove it.
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